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Archive for October, 2023

The digipak

Friday, October 27th, 2023

When looking at packaging DVD’s and CD’s you could consider the Digipak as an attractive modern alternative to jewel box packing.

CD DigiPaks are especially popular in the music industry for CD albums as well as multiple CD disc sets. Digipak-style packaging is often used for CD singles or special editions of CD albums and the tall DVD Digipaks are often used as a premium package for DVDs and DVD sets. CD Digipaks were originally only seen as limited edition or specialist CD products. However improvements in CD production and CD packaging printing techniques has meant that this sleek CD packaging solution is now available at much lower quantities and at much lower prices.

What are digipaks and why are they special?

Digipaks are a custom printed card packaging that can hold one or more CDs which are held in place with plastic trays. These CD flexitrays are glued into the digipak packaging. As it is made mostly from thick card, the digi-pack is practically shatterproof as well as allowing for a fantastic graphic display.

The most common CD Digipaks is the 4 panel which opens like a book. However 6 panel CD Digipaks are also very popular, providing a larger canvas for CD artwork and text information about the CD. The 8 panel digiPaks is ideal when you have a lot to say about your music, with a total of 8 panels of print available, you can be sure there is lots of space to print your photos, band information and lyrics of your tracks. Many UK companies do not have the facilities to manufacture digiPaks, however Replication Centre can offer 4,6,8 and DVD Digipaks.

The DVD Digipak is a popular alternative to the DVD box. It is now widely used for feature film DVD releases which are special editions because it increases the value and creates a premium product.

Digipak-style packaging is made mainly from cardboard which can be considered the more eco-friendly packing solution however it can also be seen as less resistant to wear than CD jewel cases. Replication Centre solves this issue by applying a protective gloss or matt varnish to CD/DVD Digipak packaging.  As an extra plastic coating either matt lamination or glossy lamination gives the Digipack even more rigidity, providing not only increased durability but also making the surfaces more water resistant.

In all, Digipaks give a product an expensive professional look and feel – especially when combined with, well designed CD artwork, for an affordable price.

Recycling: the security-driven market

Friday, October 20th, 2023

The amount of the disc returns and wastage is growing every year

The amount of the disc returns and wastage is growing every year

With billions of CDs and DVDs being released every year, the demand for dealing with returns and confiscated pirated discs is still bigger than supply. This branch of industry has a promising future since it seems like there is a market for everything: recycled shrinkwrap, paper, cardboard, the plastic case and the disc itself. And the most valuable and desired in the whole process is its security. Recycled material is later used in the automotive industry and in household utilities.

Every single stage of the disc recycling is an extra secure procedure – mainly because of the intellectual copyrights of the returned material and data sensitivity, but also to ensure that the discs coming from raided pirated facilities will be removed from the market forever. The returns from replicators and distributors are delivered on pallets and wrapped in a black plastic film to make any attempt of tampering easy to detect. All employees are vetted before being allowed to work at the facility premises. Destruction takes place in a separate containers and is closely monitored by CCTV cameras. Discs are dismantled automatically, there is almost no manual job involved in the recycling process. Recycling plants have dedicated granulators for each kind of polymer processed, so basically there is no ‘waste’. The higher percentage of plastic contained in the final product, the more valuable the mix. The amount of plastic should exceed 96%.

Not only CDs and DVDs are subject to recycling. Specialised plants can deal also with tape, VHS and even vinyl, which is enyoing the renewal of its popularity, to extract the plastic.

Although recycling is already a green business there are attempts to make it even more green and efficient and thus more profitable. In order to optimise the chain destruction, companies are moving away from storing loads of packaged material to be manufactured and set up destruction facilities on site. They provide the necessary equipment, the qualified staff and bags for the destroyed discs. Replicators’ job consists only in feeding discs into the machine. Everything else is fully automated and secure, because nothing ever even leaves the site. It allows to get rid of the transportation issues and as a result – cuts down the carbon dioxide emission.

Archiving and storage – still a promising market for CDs and BDs

Friday, October 13th, 2023
traditional archive and modern cd archive

Traditional archive and modern cd archive

Optical disc media is maintaining its strong position in the archive and storage industry. It seems like it has almost battled paper, microfiche and tape and is ready to face new challenges from hard drives, flash media and cloud – based systems. The global recordable and re-recordable optical disc production reached 18,6 billion disc in 2009 which holds nearly 50 % of global (re-)recordable optical disc production.

The secret of its ongoing success lies in three factors. It has the lowest cost- per-gigabyte compared to solid state and hard disc drives. It’s fully portable and easy to use. In addition, there are a plethora of compatible CD writers and burners available.

The future for optical disc media looks bright, especially that BD and DVD format are joining the game while new markets like video archiving, surveillance, law enforcement and medical services are emerging. The multilayer capability of BD – R provides large data capacity, up to 100 gigabytes on a single disc. It’s perfect for passing archiving, where there is no need for regular updates. The main drawback is its increased instability caused by its multi-layer capability. But there are solutions developed to guarantee the durability and reliability of the discs used by the archive industry. One of them is using 24-carat gold reflective layer, which prevents corrosion and oxidation.

No matter how sophisticated the solutions are, it is still recommended to test the archiving media at least once in two years to assure the data is still readable.

Another opportunity is a newly launched low-reflective M-Disc which uses DVD+R specifications. It allows for permanent storage and the DVD+RW reflectivity makes its production more economical, because less power is required to get enough power absorbed for recording the data.

In order to burn M-disc you need a special M- Writer which can be configured to act like a standard DVD-recordable drive.

However, if you want to be sure that your archives will survive as long as you want, the best option is still to use combined solutions as no media is perfect.

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